China Standard UDL Series Worm Gearbox for Air Compressor Parts
The China Standard UDL Series Worm Gearbox is a highly modular design that can be adapted to a variety of motor types, including normal, brake, explosion-proof, frequency conversion, servo, and IEC motors. This makes it ideal for use in a wide range of industries, from textiles and food packaging to logistics and plastics.
With more than four different types available, the SRC series helical gear units have a power output of 0.12-4kw, a ratio of 3.66-54, and a maximum torque of 120-500Nm. The gearbox can be connected through either feet or flanges, and can be used in a variety of mounting positions depending on the specific requirements of the customer.
Product Characteristics
- Ground-hardened helical gears
- Modularity, can be combined in many forms
- Aluminium casing, lightweight
- Gears in carbonize hard, durable
- Universal mounting
- Refined design, space effective and low noise
Structure Feature
The model is illustrated in the table below:
| 1 | Code for gear units series |
| 2 | No F code means foot mounted. With F code B5 flange mounted. With Z code B14 flange mounted |
| 3 | Specification code of gear units 01 |
| 4 | I, II, III, B5 Output flange specification, default I not to write out is ok |
| 5 | IEC: Input flange HS: shaft input |
| 6 | Transmission ratio of gear units |
| 7 | M1: Mounting position, default mounting position M1 not to write out is ok |
| 8 | Position diagram for motor terminal box, default position o°(R) not to write out is ok |
| 9 | No mark means without motor Model motor(poles of power) |
| 10 | Voltage – frequency |
| 11 | Coil in position for motor, default position S not to write out is ok |
Rotation Speed (n)
n1 Gear units input speed
n2 Gear units output speed
If driven by external gearing, a rotation speed of 1400r/min or lower is recommended to optimize the working conditions and prolong the service life. Higher input rotation speed is permitted, but in this situation, the rated torque M2 will be reduced.
Service Factor (fs)
The effect of the driven machine on the gear unit is taken into account to a sufficient level of accuracy using the service factor fs. The service factor is determined according to the daily operation time and the starting frequency Z. Three load classifications are considered depending on the mass acceleration factor. You can read off the service factor applicable to your application in following figure. The service factor selected using this diagram must be less than or equal to the service factor as given in the performance parameter table.
* starting frequency Z: The cycles include all starting and braking procedures as well as change overs from low to high speed
The performance parameters of the SRC02..(HS) gearbox are as follows:
| kw | Output speed | Torque | Speed ratio | fs | Model | IEC |
| 0.37 | 16.7rpm | 204N.M | 54 | 1.0 | SRC02 | 80B5/B14 |
Helical Gearbox Outline Dimension Sheet
Table below shows the outline dimensions of the gearbox:
| Foot Code | U | V | V1 | V2 | V3 | W | X | X1 | Y | Z |
| B02 | 18 | 107.5 | 60 | – | 130 | 11 | 136 | 155 | 100 | 17 |
| M02 | 25 | 85 | – | 110 | 120 | 9 | 112 | 145 | 80 | 15 |
| M01 | 18 | 80 | – | 110 | 120 | 9 | 118 | 145 | 80 | 15 |
| B01 | 18 | 87 | 50 | 110 | – | 9 | 118 | 130 | 90 | 15 |
Our company offers a wide range of products for industrial use, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, Roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We are committed to providing our customers with high-quality products, competitive prices, and excellent customer service. We also offer custom drawing and sample services to meet your unique needs.
FAQs
- What is the maximum torque of the SRC series helical gear units?
- What industries are the SRC series helical gear units suitable for?
- What types of motors can be connected to the China Standard UDL Series Worm Gearbox?
- What is the recommended rotation speed for the China Standard UDL Series Worm Gearbox?
- What services does your company offer in addition to the China Standard UDL Series Worm Gearbox?
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Introduction
Gearbox, also known as transmission, is an essential component that plays a significant role in transmitting power from the engine to the wheels in a vehicle. The performance characteristics of the gearbox are as follows:
1. Transmission Efficiency: The gearbox has high transmission efficiency, which can ensure that the engine’s power is transmitted to the wheels in a more efficient way.
2. Torque Multiplier: The gearbox can also act as a torque multiplier, which can increase the torque output of the engine to the wheels.
3. Gear Ratio: The gearbox can change the gear ratio, which can provide a wide range of speeds for the vehicle.
Types and Characteristics of Gearbox
There are several types of gearbox, including manual, automatic, continuously variable, and dual-clutch gearbox. Each type has its unique characteristics that suit different driving conditions.
1. Manual Gearbox: This type of gearbox requires the driver to change the gear manually. It is simple, reliable, and cost-effective, making it popular in many vehicles.
2. Automatic Gearbox: This type of gearbox can change gears automatically, making it more convenient for drivers. It is also suitable for reducing fuel consumption and improving driving comfort.
3. Continuously Variable Gearbox: This type of gearbox can continuously change the gear ratio, making it more fuel-efficient and smoother in operation.
4. Dual-Clutch Gearbox: This type of gearbox has two clutches, which can provide quick gear changes and improve driving dynamics.
Advantages of Gearbox Made of Different Materials
The gearbox can be made of various materials, including aluminum alloy, cast iron, steel, and magnesium alloy. Each material has its advantages and disadvantages.
1. Aluminum Alloy: This material is lightweight, which can reduce the overall weight of the vehicle and improve fuel efficiency.
2. Cast Iron: This material is durable and can withstand high loads, making it suitable for heavy-duty applications.
3. Steel: This material is strong and can resist wear and tear, making it suitable for high-speed applications.
4. Magnesium Alloy: This material is lightweight and has good heat dissipation, making it suitable for high-performance applications.
Application of Gearbox
The gearbox is widely used in various industries, including the automotive industry, industrial machinery, agricultural equipment, wind turbines, marine applications, and many others. Its use reflects its value and importance in various fields.
Future Development Trends and Opportunities
The gearbox industry is continuously evolving, and there are many development trends and opportunities in the market. Some of these trends include:
1. Lightweight and Compact Design: The demand for lightweight and compact gearbox design is growing due to the need for more fuel-efficient vehicles.
2. Electrification: As more vehicles become electrified, there is a growing demand for electric gearbox systems that can handle higher torque loads.
3. Advanced Materials: The use of advanced materials, such as carbon fiber, can improve the strength and durability of the gearbox.
How to Choose a Suitable Gearbox
Choosing a suitable gearbox requires consideration of several factors, including load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
1. Load Requirements: The gearbox should be selected based on the load requirements of the application. This includes the weight of the vehicle, the torque output of the engine, and the maximum speed of the vehicle.
2. Ratio Selection: The gearbox should be selected based on the desired gear ratio. This includes the number of gears and the gear ratios of each gear.
3. Type of Gearbox: The type of gearbox should be selected based on the driving conditions and the vehicle’s purpose.
4. Environmental Factors: The gearbox should be selected based on the environmental factors, such as temperature, humidity, and vibration.
5. Maintenance and Durability: The gearbox should be selected based on its maintenance requirements and durability.
Conclusion
In conclusion, the gearbox is an essential component in various industries, and its performance characteristics, types, materials, and applications make it a vital part of many vehicles and machines. The future development trends and opportunities in the gearbox industry are promising, and choosing a suitable gearbox requires careful consideration of several factors.